PRODUCTION LINES
LEADING IN REEL TO REEL
Hard- and software for turnkey reel to reel production lines in the fields of printed electronics and hybrid assembly as well as reel to reel LED production lines especially for the lighting industry.
db-matik AG is Technology World Leader in Reel to Reel LED Production Lines
REEL TO REEL
DB-MATIK SYSTEM
LED PRODUCTION ON
FLEXIBLE SUBSTRATES
LED STRIPS
PRODUCTION LINE
Due to our many years of experience and modularly constructed system, we are the number one on the world marked of LED on foil.
db-matik LED strip production lines map the market peak. Fully automatic and any process is integrated – complete solution from one provider.
- up to 500mm substrate width
- steplessly adjustable from 0 - 500mm
- highest line flexibility possible due to modular set
- standardized structure due to modularsystem
- integration of standard plants
InputModule
UNWINDER
Custom Software
Line control
- roll weight up to bis 150 kg.
- roll reception diameter 76 and 153 mm
- edge control
- quick-change unit for substrate roll reception
- HMI with graphical display (S7)
- barcode scanner
- adjustment sleigh for material alignment in running direction
- joint unit for loading belt / roller cutter / Kapton tape dispenser / pneumatical downholder mechanism
- housing made of welded steel construction
Operation via panel PC with user-friendly graphical interface. Preparation for MES interface.
- operating system Windows
- control of the transportation systems
- start/stop of the single machines via SMEMA
- handling of the production batches
- monitoring of the spoolers and buffers
- control of the winding and unwinding units
- adjustment to printing systems
- several interfaces for barcode readers
- data tracing packages
SOLDERING PASTE APPLICATION
SCREEN PRINTING
Pick & Place
Module
Integration of stencil printing or respectively screen printing machines of different brands into our reel to reel plants.
Innovative vacuum chucks
- patented individual controls
- adaptive process systematics
We modify classic pick and place machines of all big manufacturers in order to use them in reel to reel production.
PATENTED HANDLING
FEEDING MODULE & BUFFER
AOI
INTEGRATED
Substrate-friendly feeding system.
Vacuum buffer for contact-free material handling (no pulleys on the substrate surfaces).
- various buffer lengths.
- filling level control via sensor technology.
Automatic optical inspection units:
- light-up tests
- colour temperature
- optional mechanical stressing of substrates
PROGRAMMABLE
PRECISION CUTTING MODULE
SOLDERING
TECHNOLOGY
XY precision cutting module for substrate separation. For curved forms or linar cutting.
- repeat precision ±50µm
- linear cutting / curve cutting
- ultrasound-induced cutting knife
- angle-controlled cutting knife
- all common foils and substrates
- fully automatic curve cutting
- CAD interface
- HPGL interpreter
- scaling adjustment
- substrate position recognition
- infrared heating elements
- divided soldering chamber
- zone temperature measurement and regulation
- separately controllable heating elements
- soldering over temperature and time
- safety shutdown in case of standstill
- soldering fume suction
- graphical user interface
- receipt and oven profile management
- soldering process monitoring
- SMEMA interface
IP64 reel to reel
LED encapsulation
PACK &
REWIND
In order to round out our range of production equipment in the field of reel to reel LED production, we also offer you grouting technology.
- transparent or white grouting
- silicone or PU
Automatic insertion of the LED strip, grouting, drying as well as optional measurement in a continuous process.
Nowadays, efficiency is obtained while equipping. With our equipping trolley for a quick material change you gain time and therefore money.
- rewinding of the equipped material
- friction roller
- optional roll up of spacertapes
- cutting and splicing function
- tape buffering
- equipping trolley for quick roll change
Consulting
AND INSPIRING.
We help you to bring the advantages of manufacturing on production lines to your company. Our engineers advise you in order to achieve the best results for you.
db-matik – The entire Range of Production Technology from one Supplier!
Placement ON FLEXIBLE SUBSTRATES.
Our special pick and placers combined with our reel to reel modular system enables nearly unlimited possibilities for the production of flexible electronics.
unwinder &
delamination
Pick, Dispense
& Place
Our foil handling systems map the market peak.
Due to their modular design, our reel to reel systems stand out with extreme flexibility.
Special pick and place machines for the equipping of your application.
Our machines can quickly be set up for your special application due to a unique modular system.
As a result, there are hardly any limits anymore in equipping technology.
INDIVIDUAL
COMPONENT INSERTION
Hotbar Curing
Thermode tool
There are no limits to the insertion of your special material into the equipping machines.
With our special feeding systems or feeders constructed especially according to your desires you are able to place any component.
High precision thermods for special joining technology.
We are specialists and pioneers in this technology.
Buffer &
Handling module
line control
custom Software
Modular set-up for foil handling. Universally combinable and usable for different requirements.
Operation via panel PC with user-friendly graphical interface. Preparation for MES interface.
- control of the transportation systems
- start/stop of the single machines via SMEMA
- handling of the production batches
- monitoring of the spoolers and buffers
- control of the winding and unwinding units
- adjustment to printing systems
- interfaces for barcode readers
- data tracing packages
Inline Testing
RFID & NFC
HIGH PRECISion
CUTTING MODULE
Integrated testing units for RFID or NFC tests with analysis electronics and corresponding sofware.
- RFID module test
- NFC function test
- software integration
- marking of faulty parts
- repeat precision ±50µm
- angle-controlled cutting knife, min r=2 mm
- ultrasound-induced cutting knife
- cuting of all common foils and substrates
- fully automatic curve cutting
- CAD interface
- HPGL interpreter
- substrate position recognition
Rewind
Spacertapes
SUBSTRATE
LOGISTICS
Rewinding of the equipped material
use of friction rollers
roll up of spacertapes
cutting and splicing function
tape buffering
Quick roll change systems for quick unloading of the equipped roll units and therefore minimization of setup times.
Enhance your
Productivity.